Double Deep Pallet Racking

The upright is the key part of the frame and is galvanised.

Its dimensions will depend on the storage needs of the installation, to be chosen from the range of upright sections and lengths for double deep pallet racking.

The baseplate is a structural element joined to each upright which distributes the load and makes it possible to secure the structure to the floor.

The welded baseplate is designed for frames of greater load and height.

Component situated under the baseplate to level the storage system. It is an accessory for use in warehouses with uneven floors.

The orange 2C beam consists of 2 “C” shaped profiles welded together. Wide variety of lengths, widths and resistances to adapt to each storage need.

Light beams are used in light load storage cases. These beams can be used for any type of pallet loads or for picking levels.

Hot dip galvanised beams for double deep pallet racking have a zinc bath that improves their corrosion resistance.

They are therefore suitable for very aggressive environments, as is the case in warehouses for chemicals or with very saline environments.

The safety pin is an individual element that is placed on the connector that joins the beam to the upright to prevent accidental displacement of the beam.

It is an approved component that enhances the safety of the storage system. It is a reliable and simple method that can be inspected with the naked eye.

This pin is compatible with all beams in the AR Racking range. The hot dip galvanised beams use a red pin to enable their control from the floor.

Metal mesh panels are components used to support the goods of the unit loads on double deep pallet racking.

The rectangular mesh is attached to the support bars giving the structure rigidity. They are placed on the AR beams without the need for extra fixings. The meshes are also adaptable to picking solutions.

Chipboard panels can be used in various ways in AR PAL double deep pallet racking.

They can be placed directly on the beams adding retainers at the ends for better fixing. In case of a heavy load, add support bars to support the unit load.

TM55 support bars are designed for being able to place on their upper level 22mm thick wooden boards or chipboard, with the wood flush with the height of the beam.

T451 support bars are horizontal components crossly arranged on the beams and which enable the placement of pallets on them.

They provide greater safety and prevent the potential falling of pallets from the double deep pallet racking.

The TNP84 “Top hat” raised support bars are designed to simplify the process of the entry of the forks and forklifts under the unit load.

They are used in facilities with unit loads without pallets or bottom runners and are the ideal solution for simplifying their loading and unloading.

Container supports are an element used to store containers with legs at their ends.

They consist of a set of 2 supports crossly arranged on the beams that allow containers to be easily deposited.

They are preventive safety backstops for double deep pallet racking. Their objective is to prevent the pallet from falling due to an inappropriate manoeuvre.

They consist of a metal profile set on top of 2 arms bolted to the sides of the uprights.

The single backstop is used for single runs and the double backstop for double runs.

SINGLE PALLET BACKSTOP   |    DOUBLE PALLET BACKSTOP

This pallet backstop is crossly arranged on the beams in double runs and its function is to prevent the falling of the pallet in case of an inappropriate manoeuvre with the unit load.

The single or double floor pallet backstops are fixed to the floor of the warehouse and serve as a warning and retention for the unit loads.

SINGLE FLOOR BACKSTOP       |      DOUBLE FLOOR BACKSTOP

Upright protectors are installed on the external uprights of the racking and their function is to protect the installation from the impacts of forklifts.

Corner protectors are an alternative option when it is not possible to use upright protectors. It is a sheet metal component, fixed to the floor and designed to protect the external uprights.

Upright reinforcement protectors are installed in double deep pallet racking systems at a higher height than that of the upright protector. They can be made of either sheet metal or plastic, and are fixed to the upright.

Side or frame protectors are C-shaped protections located on the outer frames of the double deep pallet racking.

They are joined to the upright protectors to create a more effective protection.

Markers are rectangular metal plates that are placed on the external parts of the racking, fixed to the upright, to indicate the different aisles of the installation.

Load warning notices are components fixed in visible places of the installation, generally on the outer frames, and which include information for correct use of the storage system.

The vinyl label is an adhesive, placed directly on the double deep pallet racking beams, that indicates the load capacity of each beam.

Our confidence in the reliability of our double deep pallet racking solutions means we are able to offer 5-year quality guarantees against all types of manufacturing or hidden defects in the components of the main structure of our systems.

Since 2016, our double deep pallet racking systems have included a component traceability system.

The system consists of an identifying marker, which means knowing and having documented each component from source without needing to have the package label and therefore knowing the exact component, how it was designed or what raw material was used in its manufacture.

The production process of our industrial racking systems is fully automated: it incorporates latest generation profiling machines with continuous cutting process and laser measurement control, welding centres, painting and packaging processes, all fully automated, guaranteeing the highest quality parameters.

The structures of our storage systems are designed in our technology centre dedicated to R&D&i activities, as well as in collaboration with the advanced engineering projects development area, which allows us to respond appropriately to more demanding logistical requirements.

At our Research and Testing Laboratory created in collaboration with the University of Mondragón, our technical area continuously tests and analyses products and materials to improve our double deep pallet racking systems.

It also simulates, calculates and researches the efficacy of the geometries, and makes full structural calculations on the behaviour of the systems already installed in different situations.