The Miniload is an automated storage system for small unit loads. This system uses automated stacker cranes to handle loads, enabling high performance and reducing the time needed to store and handle loads.
How does the Miniload System work?
The Miniload method stands out for being completely automated. The stacker cranes place the product on a conveyor which transports it to the picking area, where pickers are responsible for its preparation. The cartons have an identification code, which allows the stacker cranes to detect the location of the goods and transport them to the operator.
These automated stacker cranes are also able to transport the cartons directly to the appropriate worker. Once the worker has completed his/her task, the stacker crane returns the cartons to their place on the racks. The cartons are placed on angle brackets that are screwed to the side of the upright. This arrangement allows the stacker crane platform to slide under the load for its removal, facilitating the storage and retrieval process.
It is a very useful and efficient system for storing and managing orders in sectors that handle numerous records and small fast-moving products. Generally, it is the preferred method for most pharmaceutical companies or those companies that manage small items and spare parts.
Miniload system characteristics
Miniload systems stand out for their compact and efficient structure and their design that maximises the use of available warehouse space. This characteristic is invaluable to optimise storage in facilities with limited space.
Despite their compact size, Miniload systems have a high storage capacity. This is achieved through the use of specially designed racking to maximise vertical space, thus allowing a large number of products to be stored in a small area.
Miniload systems are designed for fast and precise picking operations. They use robotic arms or automated conveyors to retrieve products efficiently, which reduces waiting times and minimises errors.
Flexibility in SKU (Stock Keeping Units) management is a key advantage of these systems. They allow the management of a wide variety of SKU and adaptation to different product sizes and shapes. This simplifies inventory management and the handling of products with variable characteristics.
Advantages and disadvantages of the Miniload system
This system offers numerous advantages:
- Storage space saving: thanks to the Miniload system, the available space in the warehouse can increase up to ten times compared to a manual storage system. Use of space is also optimised, allowing a height of up to 20 metres to be reached.
- Reduced work times: pickers do not need to move around, which significantly reduces time spent in processes such as order preparation and improves the customer experience.
- Cost saving: costs will also decrease due to less time needed to perform logistics processes, in addition to improving productivity and prolonging the useful life of the structure.
- Increased productivity and efficiency: by reducing the margin of error through eliminating human errors, automating the inflow and outflow of goods, continuously controlling inventory and maintaining the ability to operate all year round with continuous flows, productivity is increased.
- Operates without the need for manual supervision: thanks to its advanced technology, this system uses robots and specialised machinery to perform precise and fast movements within the warehouse. These robots are programmed to follow optimised routes, minimising the time and energy used in each operation.
- Inventory updated in real time: this system provides updated inventory as it integrates sensors and advanced software to continuously monitor the status and location of products, providing data in real time.
- Optimises work flows: this optimisation is achieved by automating processes, optimising routes, improving inventory management, and offering flexibility and adaptability to warehouse operations.
- It is very versatile and adapts to the characteristics of any type of warehouse. The flexibility of the Miniload system makes it an attractive option for companies from different sectors and of various sizes.
- Product-man system where the picker does not need to move about.
This system also has some disadvantages:
- This system is ideal for storing small goods or packages, but would not be suitable for integration with large volume products.
- It is designed for high peaks of activity. During lower production periods, use of the system may not be optimal.
- The implementation of this system in the warehouse requires significant investment, the benefits of which are medium and long term.
A Miniload storage system is therefore an efficient and versatile solution for inventory management in warehouses and distribution centres, combining automation, storage capacity and flexibility in product management.
If you need information about the suitability of installing a Miniload system or any other storage system, contact our team and we will provide you with all the necessary information to adapt the system to your needs.
